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Brand New Tools And Carbide Insert Configurations From Iscar To Better Maximize The Machining Method
Iscar is announcing Penta 34 carbide inserts using a unique PB chipformer. The PB chipformer incorporates a single cavity utilizing a positive rake, neutral shoulder angle, and a honed edge. It is actually a C-type chipformer with a distinct frontal edge.
The completely new chipformer was fashioned for machining soft materials. It is an superior solution for parting bearing steel and other tremendously ductile materials. It can be used at low feed: 0.03 to 0.10 mm/rev.
The combination of the brand new chipformer and IC908 grade provides incredible chip breaking and tool life results. The Penta 34-PB is available in a 1.5 to 3.0 mm width range, made from the ingenuous IC908 PVD coated grade. The revolutionary family extends the application range of Iscar's largest practical grooving and parting PENTA 34 carbide inserts. The Penta 34-PB, when stacked up against to a competitor's tool, is a triumphant solution for machining any soft and ductile material.
Iscar's Upgrades for Parting
Iscar has developed a unique family of reinforced Tang-Grip blades for the applauded TRAUB (TNL and TNK models) and INDEX (MS18C model) turn/mill machines. These blades, due to their reinforced fabrication, can be used in long overhang. Only the part of the blade necessary for penetration (cutting depth) has a reduced width. The remainder is thick, which provides enhanced rigidity and stiffness. These blades are an fantastic solution for parting and grooving between the main and sub-spindle of turn/mill machines. The single-ended insert has a incredibly rigid clamping and therefore provides a extremely important advantage over any other system.
Further additions to Iscar's Grip family are Do-Grip carbide inserts manufactured from the new Sumo Tec carbide grades: IC807 IC808 and IC830. The completely new Sumo Tec grades extremely lengthen insert life, due to the most advanced coating technology followed by a specialized surface treatment. This also provides enhanced tool life due to decreased surface stress and an evenly coated top surface. The flat surface contributes to smooth uninterrupted chip flow, less induced heat and less friction. The new process increases toughness and chipping resistance and thus diminishes friction and built-up edge. This in turn enhances and prolongs tool life at increased machining conditions for all types of work piece materials. The new PVD process is composed of Iscar's AL-TEC coating technology, using the unique surface treatment.
Iscar's Chip Splitting Inserts
Iscar's completely new HM90 APCR 220605-CS grooved carbide inserts put an end to chip crowding problems in rough milling of aluminum, where chips can pile up. They are a part of Iscar's growing Helialu HM90 line of inserts fashioned specially for aluminum milling. With 2 grooves pressed into all polished cutting face, the inserts split aluminum chips into a manageable size for easy, reliable evacuation despite the application's characteristic large chip volume. The 22 mm inserts, each with two edges, are designed to magnify metal removal over the full range of aluminum roughing conditions, from high power/low speed to high power/high speed. They work notably well with Iscar's revolutionary HM90 EAL/FAL...22 aluminum rough milling cutters. Besides dependably clearing chips, the inserts conserve power and decrease chatter in long-overhang setups. The inserts feature a cavity on the bottom to be certain correct mounting in cutter chip pockets equipped with normal spring pins. For best chip control, Iscar proposes using the HM90 APCR chip-splitting insert only in cutters with an even number of flutes.
Iscar Announces A New Family Of Slitting Cutters Applying Tang-Grip Technology And The Sturdiness Of Sumo Tec Grades
Iscar now offers a family of high-performance slitting tools that combine the convenience and security of Tang-Grip clamping with the added durability of the new Sumo Tec insert grades. The concept, already proven successful in Tang-Grip parting tools, has now been extended to slitting cutters.
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